MAXPRO200

Overview

Maximized productivity, Easy operation, Reliable performance

The MAXPRO200 plasma cutting system achieves impressive cut speeds, consistent cut quality and exceptional consumable life with air or oxygen plasma gas. Optimized cutting parameters are automatically set and controlled in one step for easy operation. Engineered for heavy-duty, high capacity mechanized and handheld cutting and gouging, the MAXPRO200 delivers reliable performance across a wide range of industrial applications.

Benefits

Maximized productivity
MAXPRO200 combines fast cutting speeds and quick process changes to maximize productivity.

  • The fastest cut speeds in its class produce more finished parts per hour.
  • Engineered with 100% duty cycle for the most demanding production environments.
  • Quickly transition between cutting, gouging, mechanized and handheld processes with automatic settings, tool free leads and quick disconnect torches.

Fast cutting speeds = maximum productivitymaxpro200-key-advantages-1
Low operating cost
Exceptional consumable life and consistent performance deliver more cost-effective results.

  • Do more with less power:patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels.
  • Superior cut quality and consistency minimize high cost secondary operations.
  • Advanced consumable technologies including LongLife,® CoolFlow™ and significantly increase consumable life to reduce cost per part.

Reliable performance
Engineered and tested using the same proven design process as the HyPerformance® HPRXD® product family for superior reliability in the most demanding cutting environments.

  • During development, Hypertherm systems endure rigorous reliability testing procedures equivalent to years of use in extreme operating environments.
  • The MAXPRO200 is built with less than half the number of internal parts compared to other systems on the market. Fewer parts provide greater reliability and serviceability.
  • Self-diagnostics are performed automatically at startup and continually throughout the cutting process.

Easy operation
The easiest plasma system in its class for air and oxygen plasma cutting – easy to install, easy to operate, easy to maximize performance.

  • Intuitive one step interface and automatic gas control deliver consistent results without operator intervention.maxpro200-key-advantages-2
  • Advanced diagnostics simplify troubleshooting and service.
  • Optional serial communications allow full control of the system from the CNC

MAXPRO200 vs oxyfuel
Cut speeds and pierce times are as much as 7 times faster for maximized productivity.

  • Significantly lowers operating cost per part up to 50 mm (2″).
  • Less dross, less warping, and a smaller heat-affected zone to minimize high-cost secondary operations.
  • Increases flexibility to cut and gouge mild steel, stainless steel, aluminum, and stacked, painted or rusted metal.
  • Improves mild steel cutting safety over the use of acetylene, a highly flammable gas used for oxyfuel cutting.maxpro200-key-advantages-3

Specifications
Input voltages 200/208 VAC / 3-PH / 50 Hz / 108/104 A
220 VAC / 3-PH / 50 Hz – 60Hz / 98 A
240 VAC / 3-PH / 60 Hz / 90 A
380 VAC / 3-PH / 50 Hz / 57 A
400 VAC / CE / 3-PH / 50 – 60 Hz / 54 A
415 VAC / CE / 3-PH / 50 HZ / 52 A
440 VAC / 3-PH / 50 – 60 Hz / 49 A
480 VAC / 3-PH / 60 Hz / 45 A
600 VAC / 3-PH / 60 Hz / 36 A
Output voltage 50 – 165 VDC
Maximum output current 200A
Duty cycle rating 100% @ 33kW / at 40°C (104°F)
Operating temperature -10°C to 40°C (+14°F to +104°F)
Power factor 0.98 @ 33 kW output
Maximum OCV 360 VDC
Dimensions 102cm (40.14") H
69 cm (27.12") W
105 cm (41.23") L
Weight 335 kg (740 lbs)
Plasma gas Air / O2 / N2
Shield gas Air / N2
Supply gas pressure 6.2 +/- 0.7 bar (90 +/- 10 psig)
Operating data

Virtually dross-free cutting capacity – mild steel 20mm (3/4″)
Production pierce capacity – mild steel 32 mm (1 1⁄4″)
Severance* – mild steel  75 mm (3″)
Bevel – 200 amp consumables support 45° bevel capability

Material Current
(amps)
Thickness
(mm)
Approximate cutting speed
(mm/min)
Thickness
(inches)
Approximate cutting speed
(ipm)
Mild steel
Air plasma
50 1 8050 20 ga 325
Mild steel
Air shield
50 3 3760 0.135 110
Mild steel
Air plasma
130 6 3865 1/4 150
Mild steel
Air shield
130 12 2045 1/2 75
Mild steel
Air plasma
200 6 4885 1/4 150
Mild steel
Air shield
200 12 2794 1/2 110
Mild steel
Air shield
200 20 1415 3/4 60
Mild steel
Air shield
200 25 940 1 35
Mild steel
Air shield
200 32 630 1 1/4 25
Mild steel
Air shield
200 50 215 2 8
Mild steel
O2 plasma
50 1 6775 20 ga 270
Mild steel
Air shield
50 3 3650 0.135 130
Mild steel
O2 plasma
130 6 3925 1/4 150
Mild steel
Air shield
130 12 2200 1/2 80
Mild steel
O2 plasma
200 6 6210 1/4 235
Mild steel
Air shield
200 12 3415 1/2 130
Mild steel
Air shield
200 20 1920 3/4 80
Mild steel
Air shield
200 25 1430 1 55
Mild steel
Air shield
200 32 805 1 1/4 32
Mild steel
Air shield
200 50 270 2 10
Stainless steel
N2 plasma
200 12 220 1/2 80
Stainless steel
N2 shield
200 20 1140 3/4 50
Stainless steel
Air plasma
200 12 3050 1/2 120
Stainless steel
Air shield
200 20 1520 3/4 60

* The thickness that can be severed at approximately 125 mm/min (5ipm) with reduced cut quality.Cutting at severance thickness should be infrequent.

Torch & consumables

Handheld torch and gouging

  • 200 A handheld torch capable of cutting up to 75 mm (3″) for demolition, scrapping and other heavy-duty cutting demands.
  • Drag-cutting consumables make it easy to follow a line or template.
  • Metal removal rate on mild steel up to 18.7kg/hr (41.2 lbs/hr).
  • Plasma gouging can replace grinding or carbon arc gouging for many metal-removal applications. Plasma gouging produces less noise and fumes than carbon arc gouging and avoids risks of metallurgic problems from carbon contamination.

Cut with confidence

  • Hypertherm is ISO 9001:2000 registered.
  • Hypertherm’s full-system warranty provides complete coverage for one year on the torch and leads and two years on all other system components.
  • Hypertherm’s plasma power supplies are engineered to deliver industry leading energy efficiency and productivity with power efficiency ratings of 90% or greater and power factors up to 0.98. Extreme energy efficiency, long consumable life, and lean manufacturing lead to the use of fewer natural resources and a reduced environmental impact

maxpro-torch

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